Aluminum Extruded Motor Housings: Advanced Air & Liquid Cooling Solutions

HOONLY provides tailored aluminum extrusion solutions to keep your motors running cool and reliable. Choose our efficient air-cooled housings for cost-effective performance or our high-capacity liquid-cooled versions for extreme thermal challenges. At HOONLY, we partner with you from design to final machining, ensuring your housing meets exact specifications for heat dissipation and structural integrity. Let HOONLY be your source for superior motor protection and performance.

✅ Why Choose Us?

Full range of air-cooled and liquid-cooled housings available, with inner diameters from 42mm to 460mm.

No mold investment required and no minimum order quantity. Various specifications are kept in stock, with small batch orders shipped within 5 days.

Supports deep processing, especially for aluminum extruded liquid-cooled housings. Capabilities include sealed channels, TIG welding, and creating internal spiral grooves.

High precision ensured through CNC machining after cutting. Roundness, coaxiality, and concentricity of inner holes are maintained within ≤0.07mm.

Suitable for various fields such as water pump motors, servo motors, EV drive motors, CNC system servo motors, and wind power generation.

Aluminum Extruded Motor Housing/Shell Inner Diameter 42~100 mm

High-quality extruded aluminum motor housing/shell, with inner diameter ranging from 42 to 100 mm, offers light-weight and good structural stability for industrial motor assemblies.

Air-cooled Aluminum Extruded Motor Housing (ID 42mm ~ 100mm)

Motor Housing-HY-T066

Air-cooled Motor Housing

Code: HY-T066

Inner Diameter: 42 mm

Alloy 6063-T5
Weight: 12 kg/m

Motor Housing-HY-T062

Air-cooled Motor Housing

Code: HY-T062

Inner Diameter: 81 mm

Alloy 6063-T5
Weight: 5.5 kg/m

Motor Housing-HY-T250

Air-cooled Motor Housing

Code: HY-T250

Inner Diameter: 57.2 mm

Alloy 6063-T5
Weight: 2 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D089

Inner Diameter: 55 mm

Alloy 6063-T5
Weight: 4.8 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D104

Inner Diameter: 82 mm

Alloy 6063-T5
Weight: 5.5 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D053

Inner Diameter: 96 mm

Alloy 6063-T5
Weight: 4.3 kg/m

Liquid-cooled Extruded Aluminum Motor Shell (ID 42mm ~ 100mm)

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T188

Inner Diameter: 84 mm

Alloy 6063-T5
Weight: 20.3 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T162

Inner Diameter: 98 mm

Alloy 6063-T5
Weight: 14.3 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-D001

Inner Diameter: 76 mm

Alloy 6063-T5
Weight: 6.5 kg/m

HOONLY specializes in high-performance aluminum extruded liquid-cooled housings for motors with inner diameters ranging from 42 mm to 100 mm. Utilizing advanced aluminum extrusion processes, we integrally form complex internal cooling channels within the housing. This design maximizes the contact surface area between the coolant and the motor, resulting in exceptional heat dissipation efficiency.

Subsequent precision machining (including turning, milling, and drilling) guarantees dimensional accuracy and easy assembly. This series of housings effectively manages motor temperature, significantly enhancing power density, operational efficiency, and service life.

Typical Applications:

  • Servo & Spindle Motors: For CNC machining centers and tooling machines, ensuring stable performance under high-speed, high-precision demands.
  • Industrial Drive Motors: Providing compact and reliable cooling for automation equipment, robotics, and conveyor systems.
  • New Energy Sector: Ideal for applications with stringent thermal management needs, such as auxiliary motors and air compressors in electric vehicles.

HOONLY’s liquid-cooled housings are the ideal choice for applications demanding high power, compact size, and extended longevity. We offer a one-stop service from extrusion and machining to surface treatment, ensuring product quality and on-time delivery.

Aluminum Extruded Motor Housing/Shell Inner Diameter 100~200 mm

HOONLY provides the thermal management solution for high-power motors through advanced extruded air & liquid-cooled housings, available from 100mm to 200mm.

Air-cooled Aluminum Extruded Motor Housing (ID 100mm ~ 200mm)

Motor Housing-HY-T066

Air-cooled Motor Housing

Code: HY-T101

Inner Diameter: 106 mm

Alloy 6063-T5
Weight: 7.0 kg/m

Motor Housing-HY-T062

Air-cooled Motor Housing

Code: HY-T012

Inner Diameter: 120 mm

Alloy 6063-T5
Weight: 9.0 kg/m

Motor Housing-HY-T250

Air-cooled Motor Housing

Code: HY-T165

Inner Diameter: 134 mm

Alloy 6063-T5
Weight: 11.0 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D023

Inner Diameter: 150 mm

Alloy 6063-T5
Weight: 17.0 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-T015

Inner Diameter: 174 mm

Alloy 6063-T5
Weight: 33.0 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-T142

Inner Diameter: 194 mm

Alloy 6063-T5
Weight: 21.0 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D095

Inner Diameter: 108 mm

Alloy 6063-T5
Weight: 6.0 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D073

Inner Diameter: 130 mm

Alloy 6063-T5
Weight: 12.1 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D163

Inner Diameter: 190 mm

Alloy 6063-T5
Weight: 16.4 kg/m

Liquid-cooled Extruded Aluminum Motor Shell (ID 100mm ~ 200mm)

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T190

Inner Diameter: 125 mm

Alloy 6063-T5
Weight: 16.0 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T073

Inner Diameter: 177 mm

Alloy 6063-T5
Weight: 28.0 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T079

Inner Diameter: 197 mm

Alloy 6063-T5
Weight: 35.0 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-D192

Inner Diameter: 175 mm

Alloy 6063-T5
Weight: 22.5 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-D130

Inner Diameter: 180 mm

Alloy 6063-T5
Weight: 30.8 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-D154

Inner Diameter: 181 mm

Alloy 6063-T5
Weight: 44.5 kg/m

Our aluminum extruded motor housings are the industry’s go-to solution for robust and efficient motor assembly. Designed with internal diameters ranging from 100mm to 200mm, they provide optimal fit and performance for a wide array of standard motor designs.

These housings are engineered for superior thermal management, perfectly compatible with both air-cooling and water-cooling systems. This flexibility ensures your motor maintains ideal operating temperatures, enhancing durability and efficiency regardless of your cooling method.

We offer one of the most comprehensive portfolios in this segment. Our product matrix covers nearly every standard size within this critical diameter range, simplifying your design and sourcing process.

A significant advantage is our strong inventory backing. Most of these popular housings are readily available in stock, significantly reducing lead times. This allows for rapid prototyping, testing, and faster time-to-market for your projects.

Ideal for industrial automation, HVAC, pumps, and electric mobility applications, our housings combine precision engineering with immediate availability. Let us provide samples to support your testing phase.

Aluminum Extruded Motor Housing/Shell Inner Diameter 200~300 mm

HOONLY provides the thermal management solution for high-power motors through advanced extruded air & liquid-cooled housings, available from 100mm to 200mm.

Air-cooled Aluminum Extruded Motor Housing (ID 100mm ~ 200mm)

Motor Housing-HY-T066

Air-cooled Motor Housing

Code: HY-T066

Inner Diameter: 42 mm

Alloy 6063-T5
Weight: 12 kg/m

Motor Housing-HY-T062

Air-cooled Motor Housing

Code: HY-T062

Inner Diameter: 81 mm

Alloy 6063-T5
Weight: 5.5 kg/m

Motor Housing-HY-T250

Air-cooled Motor Housing

Code: HY-T250

Inner Diameter: 57.2 mm

Alloy 6063-T5
Weight: 2 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D089

Inner Diameter: 55 mm

Alloy 6063-T5
Weight: 4.8 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D104

Inner Diameter: 82 mm

Alloy 6063-T5
Weight: 5.5 kg/m

Motor Housing-HY-D089

Air-cooled Motor Housing

Code: HY-D053

Inner Diameter: 96 mm

Alloy 6063-T5
Weight: 4.3 kg/m

Liquid-cooled Extruded Aluminum Motor Shell (ID 100mm ~ 200mm)

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T188

Inner Diameter: 84 mm

Alloy 6063-T5
Weight: 20.3 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-T162

Inner Diameter: 98 mm

Alloy 6063-T5
Weight: 14.3 kg/m

Motor Housing-HY-D089

Water-cooled Motor Housing

Code: HY-D001

Inner Diameter: 76 mm

Alloy 6063-T5
Weight: 6.5 kg/m

HOONLY specializes in high-performance aluminum extruded liquid-cooled housings for motors with inner diameters ranging from 42 mm to 100 mm. Utilizing advanced aluminum extrusion processes, we integrally form complex internal cooling channels within the housing. This design maximizes the contact surface area between the coolant and the motor, resulting in exceptional heat dissipation efficiency.

Subsequent precision machining (including turning, milling, and drilling) guarantees dimensional accuracy and easy assembly. This series of housings effectively manages motor temperature, significantly enhancing power density, operational efficiency, and service life.

Typical Applications:

  • Servo & Spindle Motors: For CNC machining centers and tooling machines, ensuring stable performance under high-speed, high-precision demands.
  • Industrial Drive Motors: Providing compact and reliable cooling for automation equipment, robotics, and conveyor systems.
  • New Energy Sector: Ideal for applications with stringent thermal management needs, such as auxiliary motors and air compressors in electric vehicles.

HOONLY’s liquid-cooled housings are the ideal choice for applications demanding high power, compact size, and extended longevity. We offer a one-stop service from extrusion and machining to surface treatment, ensuring product quality and on-time delivery.

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Motor Housings Redefined

Find the perfect fit from our ready-to-ship inventory. Request your quote and catalog.

HOONLY Redefined Motor Housings